7 Essential Die Cutting Equipment One Needs

Introduction

Die cutting industry, in time, has gained phenomenal significance.

Owing to their inherent capacity to create a stellar range of designs, die cutting equipment are in great demand among individual craftsmen and organizations alike.

No matter the material; plastic, fibreboard, paper, or cardboard, die cutting has made it possible to seamlessly work on all of them. Thus, every single design bespeaks great functionality for a multitude of needs.

The magic, however, lay in various die cutting equipment that is being used. From Cito tapes to ejection rubber, thin plates, counterboards, and much more. Together, these tools have depicted great efficacy to shape up industry-grade designs in bulk quantities, without making a hefty investment. 

Here’s a look at seven such essential die cutting equipment that the industry can’t do without.

Ejection Rubbers

Ejection rubbers are used to push off a single part from the die press. They come in varying qualities, from being soft foams to extra firm. When used properly, ejection rubbers can significantly contribute towards enhancing the speed of the die press.

At times, several sample materials are also used to test out the ejection from the die press before the actual production kicks in. A properly manufactured, high-quality ejection rubber can significantly boost the production process, like nothing else in comparison.

Bench Press

No, not a popular exercise at the gym for bodybuilders. This namesake has a different auction altogether.

Like a great piece of die cutting equipment, the bench press finds a way for the application of shearing action across both ends of the material that is being cut.

At times, bench press also renders great installation capability for matrix across multiple dies, all at one go. Nevertheless, the most extensive use of bench press is to help place similar cuts across the matrix, pertaining to the different widths.

A quality bench press also comes with easy-to-replace blades for enhanced maintenance and protection.

Thin Plates

An indispensable component of the die-cutting process, thin plates are generally of high quality and can help facilitate faster and enhanced die cutting.

Depending on your requirement, one can choose thin plates of varying thickness, as well as firmness. Besides, they are also replaceable, which makes it easy for one to choose particular thinness to be used for specific manufacturing needs.

Thin plates rest on a die board and function to shape cuts and creases. Compared to traditional cutting plates, the cuts and creases by thin plates are of superior quality and are generally preferred for bulk production with a tight delivery schedule.

Multi-Cutter

A die-cutting process often involves cutting materials from several different angles. Multi cutter is one such die cutting equipment that makes the process a tad bit easier.

This particular tool is used alongside an ejection rubber coupled with a creasing matrix to place pre desired cuts at angles ranging between forty-five and one hundred twenty degrees.

One can store multi-cutters easily owing to its high durability which makes it a worthy alternative to the majority of popular die-cutting tools.

CITO or Shim Tapes

These tapes are used extensively in a die-cutting process both by individual makers as well as companies. As die cutting equipment, CITO tapes help in patching and cutting dies in the most effective manner possible.

By nature, CITO tapes are self-adhesive and have a finger-lift feature. They are essentially made of precision strip steel (cold rolled) that can help level the plates throughout the manufacturing process. The tapes can also be used behind the dies to enhance the production process as it significantly lowers the turnaround time for manufacturing.

Counterboards

Made from pressboards or vulcanized rubber, counter boards can run for over long hours when placed on a die press.

Owing to their inherent durability, they can also function as a substrate right after the recycling process. Generally, they come in gray color and have a hard surface along with a clean channel which helps manufacturers pre-define a crease in the best way possible.

Lockup Quoins

Ever wondered what imparts the perfect shape to a die? Well, lockup quoins are the answer to that question. A popular die cutting equipment, Lock Up Quoins holds a die securely on the press to be cut into desired shapes.

A high-quality lockup quoin can ensure a snug fit for the die on the press, which in turn mitigates the chance of an error and makes way for perfectly cut shapes.

Wrap Up

There you go with some of the best die cutting equipment that’s out there in the industry making a difference. They are all used extensively across die cutting and making processes.

For manufacturers at large, it is recommended that one invests to buy the best quality die-cutting equipment, from either a reseller of good repute or a manufacturer himself. Doing so will also fetch you complete peace of mind as you don’t have to worry about the efficiency of your machines.

Remember, no matter what, tools made from high-quality and durable materials will help enhance the cost-effectiveness of your company and also boost the productivity rate of your goods by leaps and bounds.